Key takeaways:
A replacement for clear aligners typically costs between $50 and $100 USD per tray, depending on your provider, the complexity of your case, and location.
Certain orthodontists might allow you to revert to a previous tray or advance to the next one to save you from the replacement costs.
Insurance might cover a part of your replacement cost.
Properly taking care of your aligners can prevent the need for replacement altogether.
Caspersmile offers quick and cost-effective replacement options to keep your treatment on track.
Table of Content
How much do replacement clear aligners cost?
When you've lost a tray or severely warped and damaged one, your first thought would probably be “how much is a replacement going to cost?”. Most of the time, a replacement tray will fall within the typical range of $50 to $100 USD per aligner. This price range can vary heavily based on your chosen treatment provider, the stage of treatment you're currently in, and how complex your case is.
Some brands may offer warranties for defects caused by the manufacturing process, but they usually won't cover an accidental loss or damage caused by a pet, heat, or improper use.
Affordable, fast replacement aligners
If you've lost or damaged a tray, Caspersmile offers hyper-effective replacement aligners, quick production, and fair pricing.
Factors influencing the replacement of aligners' cost

Setting the average price range aside, there are many key factors that determine the cost of aligner replacements; being aware of these factors can save you from overpaying. They include:
Provider's discretion
Most orthodontic appliance providers will set their own replacement fee. Some providers offer discounted trays for current patients, while others may ask for the full cost of production. Providers who have their own manufacturing might charge less for replacements, while clinics using third-party labs can charge more.
Complexity of your case
If you're using aligners to treat a more advanced case of misalignment, such as bite correction, significant shifting, or you're making use of supplementary appliances like palate expanders, replacements might be more expensive. Trays with higher levels of complexity need more planning and refinement, which directly affects the invisible aligners' cost.
Location
Major cities tend to charge more than suburban or rural areas due to significantly higher operational costs and the likelihood of more experienced orthodontists working.
Necessity of replacement
Certain situations make avoiding purchasing a new tray a possibility. Your orthodontist might suggest:
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Returning to the previous tray.
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Moving forward to the next tray.
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Continue to use your last functional tray temporarily.
This can reduce the overall aligners cost. It's important to note that you should only decide on something like this with approval from an orthodontic professional so your treatment can stay on track.
Warranty coverage
Some brands may provide limited warranties that usually only work when the damage is caused by a manufacturing defect. Aligners that are lost, melted, cracked, or damaged by a pet are usually not covered by a warranty.
What to do if you lose or damage an aligner
Whether you cracked your aligner while trying to take it off or you lost it after taking it off for lunch at a restaurant, here's what you should do immediately:
Contact your orthodontist or provider: Quickly communicating with your aligner provider can reduce the risk of delay and misalignment while getting a replacement.
Follow their instructions: Depending on your specific circumstances, you might be advised to:
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Return to your previous tray.
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Advance to the next tray.
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Order a replacement tray if neither option is appropriate.
Check your insurance plan: Clear aligners cost with insurance can be up to 50% lower. This may include replacements if deemed medically necessary. Coverage tends to vary heavily, so it's smart to check your benefits with your insurance provider.
Don't go without a tray: A time frame as short as 2 days without your aligners can lead to your teeth relapsing and shifting out of alignment, which can disrupt your entire treatment plan by making future trays uncomfortable and unusable.
Clear aligners cost with insurance explained
Insurance can drastically reduce your total clear aligners cost. This includes the additional cost of replacement trays. Many patients are actually quite confused about how insurance applies to orthodontic treatments such as clear aligners.
Having a clear understanding of how insurance companies determine coverage for dental appliances can help you make an informed decision:
Does dental insurance cover clear aligners?
There are countless dental insurance plans that offer partial coverage for orthodontic procedures, including clear aligners. This depends on whether your aligner treatment is deemed medically necessary or not; purely cosmetic cases may not receive any coverage at all. While insurance can contribute to medically significant cases, some plans can also cover replacement aligners when they're damaged or required for medically necessary adjustments.
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Coverage varies from provider to provider. Here are some of the most common things a dental insurance plan will offer:
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A lifetime orthodontic benefit.
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Partial reimbursement for replacement aligners.
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Coverage for adjustments if deemed medically necessary.
What to ask your insurance provider
If you're concerned about the clear aligners cost with insurance, you should contact your insurance provider and ask:
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What portion of the treatment is covered?
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Do you cover replacement aligner trays?
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What is the maximum benefit for a lifetime orthodontic plan?
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Is preauthorization needed?
These questions will help you get a clearer picture of your insurance company's policies so you can make the most cost-effective and informed decision when deciding to proceed with clear aligner treatment.
How to avoid extra replacement aligner costs
The cost of replacement aligner trays can add up quite quickly. Avoid that burden on your wallet with these preventative habits:
Use your protective case: Always store your aligners in their protective case when you aren't using them. This can help prevent:
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Heat damage
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Cracks
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Pets chewing on them or carrying them away
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Losing them at home or at a restaurant
Avoid wrapping them in napkins or tissues: Lost aligners often wind up being tossed in the trash because users tend to wrap them in napkins while eating, allowing them to be easily mistaken for garbage.
Store unused trays safely: You can use previous or upcoming aligner trays temporarily if your provider permits it, so it's best to store the unused ones properly just in case.
Avoiding heat exposure: Exposure to heat from things like car dashboards, hot water, dishwashers, and boiling water can easily warp aligners.
Practice proper removal techniques: Taking off aligners incorrectly can easily crack and bend them. Always take off your aligners evenly from both sides of your mouth.
The bottom line on replacing clear aligners
With the cost of a replacement tray averaging around $50 to $100 USD (depending on your provider and treatment needs), preventing loss is the safest option for your wallet. Still, accidents do happen. If you've lost or damaged your aligners, acting fast can save your teeth from a relapse and prevent further complications.
Caspersmile makes the replacement process entirely stress-free, with affordable pricing, a fast turnaround, and flexible financing options for clear aligners. Whether you're using standard clear aligners or invisible aligners, we've got you covered.
Protect your investment and your smile
Lost an aligner, damaged a tray? Caspersmile can give you a lightning-fast and accurate replacement that won't break the bank.
Frequently asked questions
References
AlMogbel, A. (2023). Clear Aligner Therapy: Up to date review article. Journal of Orthodontic Science, 12(1),
37.
https://doi.org/10.4103/jos.jos_30_23
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